From capturing your breath to guiding biological cell movements, 3D printing of tiny, transparent conducting fibres could be used to make devices which can ‘smell, hear and touch’ – making it particularly useful for health monitoring, Internet of Things and biosensing applications.

Researchers from the University of Cambridge used 3D printing, also known as additive manufacturing, techniques to make electronic fibres, each 100 times thinner than a human hair, creating sensors beyond the capabilities of conventional film-based devices.

The fibre printing technique, reported in the journal Science Advances, can be used to make non-contact, wearable, portable respiratory sensors. These printed sensors are high-sensitivity, low-cost and can be attached to a mobile phone to collect breath pattern information, sound and images at the same time.

First author Andy Wang, a PhD student from Cambridge’s Department of Engineering, used the fibre sensor to test the amount of breath moisture leaked through his face covering, for respiratory conditions such as normal breathing, rapid breathing, and simulated coughing. The fibre sensors significantly outperformed comparable commercial sensors, especially in monitoring rapid breathing, which replicates shortness of breath.

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